Calendering in Lithium Ion Batteries
Balancing energy density and electrolyte filling efficiency
Is electrolyte filling slowing down your battery production?
Calendering, i.e. the process of pressing the slurry onto the electrode sheets, is a vital step in LiB production. At first glance it seems a simple task: just press as strong as possible to maximize packaging density of the porous material and thus the energy density. However, the smaller the pores in the powder, the longer it takes for the liquid electrolyte to be adsorbed and to penetrate the microscopic spaces – if it can penetrate at all. This makes the filling process inefficient and can even lead to quality losses in the end product.
To find the sweet spot for calendering – and also for the composition of the slurry and the electrolyte – it is advisable to accompany the development process as well as quality optimization with measurements using a tensiometer.
How to measure filling speed: powder wettability measurement
KRÜSS tensiometers use the time-tested Washburn adsorption method – in an improved version – to analyze the wettability of powders. In this method, a high-precision force sensor detects the wetting rate by means of the mass increase over time when the powder package gets in contact with the liquid. The results can easily be correlated with parameters of the calendering process (see figure) or other properties of the slurry. You can perform these analyses with standard test liquids, but of course also with the electrolyte to improve its formulation.
How to optimize the electrolyte formulation: surface tension determination
Wetting and adsorption are an interplay between the packed powder and the liquid. As a rule of thumb, the wetting speed increases as the surface tension (SFT) decreases, which is why additives that reduce the SFT (surfactants) are often included in electrolyte formulations. SFT measurements are therefore particularly important when it comes to fine-tuning the electrolyte with respect to wetting. The good news is that Washburn and SFT measurements can be carried out with one and the same instrument.
In conclusion: Powder wettability & SFT measurement with a KRÜSS tensiometer is the ideal combination for optimizing formulations and manufacturing processes for electrodes and electrolytes – for greater efficiency and high energy density in LiB production.
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